Ceramic Inserts

AC02 Type

¡¡¡¡It has a higher hardness and wear resistance,and good anti-welding and high temperature properties,and suitable for semi-finishing and finishing of hard cast iron and heat resistant steel,hardened steel,and quenched and tempered steel as well as roughing of high temperature alloy steel.

SNS01/SNS02 Type

¡¡¡¡The ceramic has higher chipping and thermal shock-resistance,high strength,and good toughness and chemical stability.It is suitable for semi-finishing and finishing of diverse chilled cast iron ,alloy cast iron,and high speed steel,and chilled steel,etc.

Physical and Mechanical Properties

Grade

Properties

Density
g/cm3

Bending
strength
N/mm2

Hardness
HRA

Fracture
Toughness
MN/m32

AC02
¡Ý4.68
¡Ý750
¡Ý94.0
¡Ý5.5

SNS01
SNS02

¡Ý3.2
¡Ý800
¡Ý92.0
¡Ý6.5

Application Examples of cutting
Grade
Material
Size & hardness
Cutting
Parameter
(Ra)
AC02
Hi-Cr cast iron

¦Õ125¡Á520,

HRC=60

V=31m/min,

ap=1.50mm,

f=0.32mm/r

3.2um

9CrSi alloy tool steel

¦Õ93¡Á550,

HRC=61

V=85m/min,

ap=0.5mm,

f=0.18mm/r

1.6um

W18Cr4V high-speed steel

 

¦Õ30¡Á300,

HRC=63

V=60m/min,

ap=0.5mm,

f=0.18mm/r

1.6um

Gr26 cast iron parts

¦Õ700¡Á600,

HRC=60¡«65

V=88m/min,

ap=4mm,

f=0.10mm/r

1.6um

SNS01

SNS02

45# piston rod

¦Õ70¡Á625,

HRC=48¡«55

V=142m/min,

ap=0.55mm,

f=0.16mm/r

1.6um
9CrSi quenched parts

¦Õ93¡Á550,

HRC=58¡«62

V=66.4m/min,

ap=0.8mm,

f=0.10mm/r

1.6um

Gr26 cast iron parts

¦Õ700¡Á600,

HRC=60¡«65

V=44m/min,

ap=4mm,

f=0.050mm/r

3.2um

Gr26

¦Õ700¡Á600,

HRC=60¡«65

V=88m/min,

ap=4mm,

f=0.10mm/r

1.6um

Application Type

Type

d

¡À0.025

s

¡À0.13

r

m

¡À0.025

d1
SNGN120404
12.7
4.76
0.4
2.466
 
SNGN150708
15.88
7.94
0.8
2.959
 
SNGN190924
19.05
9.52
2.4
2.959
 
SNGN150612
15.88
6.35
1.2
2.795
6.35
SNGN1204ENTN
12.7
4.76
     

 

Type

d

¡À0.025

s

¡À0.13

d1
RNGN150700
15.875 7.94  
RNGN190700
19.05 7.94  
RNGN250900
25.4 9.52  
RNGA150600
15.875 6.35 6.35

 

Type

L

¡Ö

d

¡À0.025

s

¡À0.013

r

m

¡À0.025

d1
TNGN220712
22
12.7
7.94
1.2
17.859
 
TNGA220608
22
12.7
6.35
0.8
18.256
5.16

 

Type

L

¡Ö

d

¡À0.025

s

¡À0.13

r
d1
m1
m2
GNGN120408
12.9
12.7
4.76
0.8
3.088
1.697
 
GNGA120404
12.9
12.7
4.76
0.4
5.16
3.308
1.818